Rubber is indispensable in the agricultural sector, and the trailing shoe slurry applicators manufactured by Bomech are a great example. These advanced machines are used for slurry spreading. When standard hose pinch valve solutions failed to meet quality requirements, RIS was brought in to help. The result was a highly successful collaboration.

The spreading of animal slurry is subject to strict regulations, and farmers are constantly looking to improve the efficiency of their slurry application process. To meet these demands, Bomech builds trailing shoe slurry applicators. These high-tech machines, capable of distributing slurry over a working width of up to 36 metres, are filled with rubber components.

in search of the very best

BOMECH & RIS: AN OUT-OF-THE-BOX SOLUTION

Animal slurry flows from a slurry tank to the Alrena precision macerator, which distributes the slurry across multiple hose outlets. From there, the slurry travels through the hoses to the rubber nozzles on the ground. To control the flow in individual hoses, pinch valves are mounted on the machine. After testing all of the standard solutions available on the market, Bomech found that none met their quality standards. Together with RIS, they took on the challenge of developing the best pinch valve.

successful testing phase

FROM SIMULATION TO PINCH VALVE

The development began with jointly defining the key parameters, such as available installation space, minimum lifespan, control type and the conditions under which the pinch valves would need to operate. RIS then created designs and developed multiple options, which were evaluated using our FEM software. These simulations provided valuable insights into the product’s performance without requiring a physical prototype. This approach allows us to develop products quickly and cost-effectively before producing the physical moulds needed for manufacturing.

After Bomech and RIS agreed on the chosen design, prototype moulds were created and an initial series of pinch valves was produced for internal testing. The testing phase produced successful results, allowing us to move on to the next phase: field testing. During practical use, the pinch valves performed as expected, confirming the simulations conducted with FEM software. However, the team saw an opportunity to reduce the length of the valves, thereby saving material and reducing the required installation space. These adjustments were incorporated into the production moulds, readying the design for market introduction. To date, RIS has manufactured thousands of pinch valves that have been installed in Bomech’s trailing shoe slurry applicators. These machines operate in fields across Northwestern Europe.

patent obtained

ASC SLURRY SYSTEM:
THE HOSE PINCH VALVE IN PRACTICE

The Alrena Section Control (ASC) system is an advanced system that ensures precision in slurry application. With ASC pinch valves, individual hose outlets or preprogrammed sections can be easily switched on or off. The system uses a dual-chamber design that keeps slurry and air completely separate. ASC is highly versatile, allowing retrofit options and compatibility with both new and existing slurry applicators, regardless of the brand. Alrena has obtained a patent for the pinch valve, protecting the unique and innovative features of its design.

The Alrena ASC system offers various advantages, including minimal wear, complete sealing of the inner tube and easy installation. It can be operated via a central control system, an Alrena control box or integration with existing tank controls. The system has undergone practical and endurance testing and can be optionally supplied with Alrena’s newly developed touchscreen controller. With the ASC system, agricultural engineers can enhance the precision and efficiency of the slurry application process, resulting in minimal waste and increased productivity.

ambitious plans

LOOKING AHEAD:
XXL PINCH VALVES IN DEVELOPMENT

Following the success of the Alrena Section Control (ASC) system, both parties are highly satisfied with the collaboration and have decided to expand it further. Work is currently underway on a larger pinch valve for a pipe diameter of Ø50 mm. Additionally, RIS is now producing other rubber products to support Bomech in manufacturing top-quality trailing shoe slurry applicators.

Bianca
Marjelle
Stefan

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